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Mills and GMDs Maarten van de Vijfeijken* looks at large, larger and the largest units in grinding ore ... efficiency and the availability of the mill. The gearless motor is fed by a cyclo-converter which lets the operator easily vary the mill's ... the stator of a 40' SAG mill is over 21 m high OCTOBER 2010 International Mining 31 ...

Motors & Drives; Ring gear drives huge grinding mill. By this summer, a grinding mill that is bigger around than a Boeing 747 will turn chunks of copper ore into gravel-sized bits for smelting and ...

Hence, the development of modeling tools of SAG mill drive systems that help to analyze and prevent costly longtime outages, are of great benefit. Paper presents the development of phase and qd space vector models of the 2-stator winding synchronous motor used in SAG mill drives.

Find many great new & used options and get the best deals for 73500AD - Re4r01a Complete Pump With Mill Flat Rotor Stator Bushing .940" ID at the best online prices at .

Hello, Our Sag mill motor is rated 1500HP with 4000V, 212A and 0.8 lead power factor, insulation class F and permissible temperature rise 80K. Our motor is actu Motor temperature rise and ambient temperature - Electric motors & generators engineering - Eng-Tips

TECHNICAL AND COMMERCIAL BENEFITS OF GEARLESS MILL DRIVES FOR GRINDING APPLICATIONS M. Ahrens, ABB, Switzerland ... the synchronous motors used in SAG mills have a power higher than 10 MW. Even ball mills have a power larger than 10 MW. For this reason, they have an important ... through the magnetic field in the air gap between the motor ...

An induction motor or asynchronous motor is an AC electric motor in which the electric current in the rotor needed to produce torque is obtained by electromagnetic induction from the magnetic field of the stator winding. An induction motor can therefore be made without electrical connections to the rotor. An induction motor's rotor can be either wound type or squirrel-cage type.

SAG Mill Components. Previous Next ... If the trunnion bearings are not reliable the complete mill is not reliable. Various trunnion bearings designs are used, ranging from fully hydrodynamic to fully hydrostatic. ... This makes the mill essentially a part of a synchronous .motor rotor with the stator in its usual position around the rotor ...

ABB's scope of supply consists of three complete GMD systems including transformers, ring motors and E-house. One 26 megawatt GMD system will be installed for a 40-foot diameter SAG mill, while two 20.5 megawatt GMD systems will be installed to drive two 27-foot diameter ball mills.

TECO-Westinghouse synchronous motor are also available with brush rigging and collector rings. The complete assembly is designed for long life and is easily accessible for inspection and routine maintenance. Made of steel or other suitable materials, the collector rings are shrunk onto a steel mandrel over a Micarta insulation sleeve.

Jan 19, 2016· The mills at Sentinel in Zambia are amongst the world's biggest, with 2 off 40 ft SAG mills complete with 28 MW drives, and 2 off 28 foot-ball mills .

A stepper motor, also known as step motor or stepping motor, is a brushless DC electric motor that divides a full rotation into a number of equal steps. The motor's position can then be commanded to move and hold at one of these steps without any position sensor for feedback (an open-loop controller), as long as the motor is carefully sized to the application in respect to torque and speed.

Fig. 2. Power circuit of synchronous motor with two stator windings fed by a 12-pulse cycloconverter. TABLE I Parameters of a typical synchronous motor for a SAG Mill application Parameter Description Value P Power 12685kW v l−l Rated Voltage 1900V rms i a,b,c Rated Current 2x1986A rms i max Max. Current 2x2582A rms p Pole pairs 40 pairs of poles

Common types of grinding mills include Ball Mills and Rod Mills. This includes all rotating mills with heavy grinding media loads. This article focuses on ball and rod mills excluding SAG and AG mills. Although their concepts are very similar, they are not discussed here. Photographs of a glass ended laboratory ball mill show action of ball mass within the mill. The action of other grinding ...

View Scott Ruddle's profile on LinkedIn, the world's largest professional community. ... - Rewind 2 x 2.5MW, 11KV motors (ABB Perth) - Stator rewedging (ABB Perth) - 30MW, rotor modification and rewedge of stator (Woods Group, South Headland Australia) ... 2009 Complete rewind to 22MW SAG mill in ndida, Chile for ABB

M&C's scope of work comprised the installation of stator quadrant windings on the four mill motors, which were manufactured by Siemens in Germany. The four motors are gearless mill drives (GMDs), also known as wrap-around motors, and include two 26MW ball mill motors and two 28MW SAG mill motors.

Sep 10, 2014· Literature Review: Gearless Motor Failures – A Mill Designer's Viewpoint admin 10 September 2014 2014, Ball mill, Design, Design Validation, Failure Analysis, Gearless Mill Drives, Grinding Mills, Literature Reviews, Mill Design, Mills, Ring Motor, SAG mill, Stiffness, Strain Gauging, System Analysis, Vibration, Welding

speed of the mill. Thus, the SAG mill motor has 72 poles and the ball mill motors have 56 poles. • Excitation transformer and excitation converter with full wave control. The excitation transformer is fed at 4.16 kV and its secondary is connected to the 6-pulse excitation converter. • The power section protection system, over-voltage

Description: 13 ft diameter Allis Chalmers grinding mill configurable as ball or SAG mill – Shell cut into multiple sections for transport, can be fit to desired length – Falk Gear single helical 257 teeth with 38″ face width very little use in excellent condition – Pinion: 21 tooth good condition with bearings – High speed coupling – New gear spray lubrication system, Farval type ...

The demanding applications for TECO-Westinghouse DC propulsion motors and generators include ice breakers, submarines, tugboats, mine sweepers, seagoing dredges, and oceanographic vessels. Three classes of marine propulsion motors are offered. Our class one motors have unique, heavy-duty features and provide special super-quiet operation.

sag mill wrap around motor Gearless mill drives Grinding ABB. ABB's GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This 'workhorse' for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability and availability for your processing plant.

Grinding & Classification Circuits robertd 2018-06-17T09:51:34-04:00. ... Using Add Reply allows you to Attach Images or PDF files and provide a more complete input. ... There are two GE motors for SAG mill but unfortunately sometimes current draw exceeds more than 300 A in one of them and makes SAG mill shut down. I was not sure about process ...

use of big mill grinding circuits, where large power gearless motor drives with cycloconverters in the range around 20 MW are being applied for semiautogenous (SAG) mills and re-cently, ball mills are also being considered. This work addresses some current issues involving design and application of high-power drives employed in SAG grind-

SAG Mill Rewedge Work in record time Climax Molybdenum USA Terry Reader, Electr. ... motor stator wedges ... Performed re-wedging on ~25% of the motor rather than a complete re-wedge - Eliminated risks associated with the wedging process –i.e. insulation damage, bars lifting, more ...
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